24-Hour Emergency Helpline: +27 79 316 8867
Exporting across Africa & beyond, see where we work →
GERMISTON, SOUTH AFRICA, EST. 1993

Armoured vehicles engineered for fleets that can’t afford to fail.

BAT designs, fabricates and fits vehicle protection in-house, from raw steel to road-ready. Talk to us about cash-in-transit, guarding, courier and mining operations, high-value goods transport, or your own vehicle.

Trusted by leading cash-in-transit and guarding operators across South Africa, and exporting armoured solutions across Africa and beyond.

30+
Years designing and building armoured commercial vehicles
6,000m²
Own facility, design, fabrication, assembly and repair under one roof
~1,000
Vehicles armoured for one client alone
100%
In-house, CAD design through to final road-ready assembly

Every stage happens on our own floor.

BAT designs, engineers, integrates and manufactures complete vehicle protection systems. In-house software, access control and electrical integration sit alongside armour fabrication and finishing, giving us control over quality, lead times and fleet cost of ownership.

01

Design, R&D & Prototype

3D scanning captures the base vehicle. Our team develops designs in SolidWorks, prototypes components and checks the fit before fabrication. Research and development connects physical protection with the systems crews use every day.

02

Fabricate

Two laser cutters, dedicated welding bays and full metal preparation in our own workshop.

03

Electrical & systems

In-house software, wiring looms and electrical assemblies connect protection, access control and monitoring for consistent integration and fewer field failures.

04

Assemble, paint & integrate

Vehicles and third-party equipment are integrated on one line, with finishing in our full-size spray booth.

05

Maintain & refurbish

Full repair, refurbishment and kit-transfer capability to extend the life of your fleet.

Built around the people and cargo you need to protect.

From a single private vehicle to a working fleet, the starting point is your route, passengers, cargo and protection requirements. We match the platform and configuration to the job.

Hino 500 armoured valuables-in-transit truck

Valuables in Transit

Hino trucks and canopy-equipped pick-ups for secure cash and high-value goods transport. Cargo, payload and route requirements guide the configuration.

Hino 500 / 815 / 614UD QuonCanopy & Vault
Explore valuables-in-transit vehicles →
Ford Ranger double cab for reaction and patrol use

Reaction, Patrol & Private

Single-, club- and double-cab vehicles for reaction, patrol and private use, with discreet or visible protection.

ReactionPatrolPrivate
Explore reaction vehicles →
UD Croner monocoque armoured vehicle

Monocoque Bodies

The UD Croner carries high-value loads in an integrated armoured body designed for demanding rifle and blast threats.

UD CronerHigh-Value Loads
Explore monocoque vehicle →

BAT Interlock & Access Control

BAT designs and builds its own vehicle interlock and control software in-house. Access control can integrate with GPS-enabled unlocking and monitoring, with the operating requirements agreed for each build.

BAT InterlockIn-House Design
Request a spec sheet →

Choose the job. Then the platform.

The same base vehicle can serve different roles depending on its cab protection and rear-body configuration. These examples show where each platform fits.

Valuables in Transit

Compare trucks and canopy-equipped bakkies for cash-in-transit (CIT) and high-value goods. Route risk, cargo value and load size guide the build; protection is specified alongside payload.

White Hino 500 armoured truck in a BAT-branded showroom

Hino 500

Large-load cash-in-transit platform.

Enquire about this vehicle →
White Hino 815 armoured valuables-in-transit vehicle on a city bridge

Hino 815

Mid-range cash-in-transit platform, a step below the Hino 500.

Enquire about this vehicle →
White Hino 614 armoured truck in a BAT-branded showroom

Hino 614

Cash-in-transit platform for smaller loads.

Enquire about this vehicle →
White UD Quon armoured truck in a BAT-branded showroom

UD Quon

Large-load cash-in-transit platform.

Enquire about this vehicle →
White Toyota Land Cruiser single cab with canopy in a BAT-branded showroom

Land Cruiser Single Cab with Canopy

Enquire about this vehicle →
White Ford Ranger single cab with armoured canopy in a BAT-branded showroom

Ranger Single Cab with Canopy

Enquire about this vehicle →
Beige Toyota Hilux single cab with armoured canopy in a BAT-branded showroom

Hilux Single Cab with Canopy

Enquire about this vehicle →

Canopy and vault layouts are specified to the cargo and route.

Monocoque Protection

UD Croner: an integrated armoured body, with protection specified for your operation.

Reaction, Patrol & Private Use

Single-, club- and double-cab platforms, with discreet or visible protection to suit the role.

White Toyota Land Cruiser double cab in a BAT-branded showroom

Land Cruiser Double Cab

Enquire about this vehicle →
White Ford Ranger club cab in a BAT-branded showroom

Ranger Club Cab

Enquire about this vehicle →
White Ford Ranger double cab in a BAT-branded showroom

Ranger Double Cab

Enquire about this vehicle →
Beige Toyota Hilux club cab in a BAT-branded showroom

Hilux Club Cab

Enquire about this vehicle →
White Toyota Hilux single cab in a BAT-branded showroom

Hilux Single Cab

Enquire about this vehicle →
White Nissan Navara single cab in a BAT-branded showroom

Nissan Navara Single Cab

Enquire about this vehicle →
White Nissan Navara double cab in a BAT-branded showroom

Nissan Navara Double Cab

Enquire about this vehicle →

Rear bodies can be configured for troop-carrier, K9, payout and courier roles, with armoured or unarmoured options, canopies and vaults. Tell us your crew, cargo and route requirements and we'll scope the configuration. Toyota Hilux Double Cab is also available for armouring.

One core objective: protect the people inside.

Every cab-kit is designed specifically for the vehicle model it's fitted to, in-house, and built to provide strong ballistic protection while preserving how the vehicle drives and works. Armour, access control, software and electrical systems are engineered together around the operation.

Protection
Ask us for the applicable test documentation and protection specification for your chosen vehicle and configuration.
Platform
Protection, payload and chassis capacity are considered together when specifying a build.
100%
In-house design, never outsourced or shared with any other party
Armour & Glass
  • High-grade imported armour steel

    Only imported, high-grade steel is used in every cab-kit.

  • Optically correct bullet-resistant glass

    Locally produced, meeting the appropriate international standard for each application. A single-piece curved windscreen is available on certain pick-up models.

Cab Design & Access
  • Prefabricated armoured cab capsule

    The original windscreen is replaced with flat bullet-resistant glass and anti-spall material, glazed into an armour frame. Gun ports can be included in the design.

  • Hydraulic cab-tilt access

    A hydraulically operated lift ram tilts the armoured cab for normal access to the engine compartment.

Bodies & Configuration
  • Separate armoured rear body

    For valuables-in-transit operations, a dedicated armoured body is mounted directly onto the chassis behind the cab.

  • Partially armoured & cut-resistant load bodies

    Cut-resistant or mild steel load bodies for pick-ups, housing single or multiple vaults, with an air-conditioned compartment for crew members.

  • Transferable load body

    The entire rear load body can be moved and re-fitted to other vehicles sharing the same load box dimensions.

  • Dual-sided rear-seat safe

    An armoured safe built into the rear seat space of a double-cab pick-up, freeing up the load box, popular where discreet security matters most.

  • Anti-tamper covers for bulk cargo

    For couriers and FMCG operators, armouring the full load body isn't practical, it costs too much payload. Anti-tamper covers protect against unauthorised access instead.

  • Client-specified accessories

    Emergency lights, sirens, public address systems, mesh screens, snorkels and more, fitted to your specification.

  • Rear bodies built around the operation

    Armoured and unarmoured rear-body configurations support troop-carrier, K9, payout and courier applications. Geolocation, interlocking, cameras and monitoring can be integrated to suit the agreed operating requirements.

  • Standard designs, flexibly modified

    Full one-off custom designs aren't usually practical given the cost and time involved, but our standard designs flex to accommodate almost every request.

Truck & cab-kit platforms

Hino 300Isuzu N SeriesIsuzu F Series Hino 500 SeriesHino 815Hino 614UD QuonMercedes-Benz ActrosMercedes-Benz Axor

Discreet armouring for your own bakkie.

Our core work is for CIT, guarding and commercial fleets. That same in-house engineering is available to private owners, farmers and executives for a daily drive, farm vehicle or family bakkie. Finish and integration options are agreed for your chosen vehicle. For double-cab owners wanting extra discretion, an armoured safe can also be built into the rear seat space rather than the load box, see engineering details above.

Swipe to explore →

Toyota Hilux club cab in a BAT-branded showroom

Toyota Hilux

Hilux single-, club- and double-cab configurations for operators looking for discreet protection.

Discuss your vehicle →
Toyota Land Cruiser double cab in a BAT-branded showroom

Toyota Land Cruiser

A long-standing favourite for farm and rural protection, built for gravel roads, not just tar.

Discuss your vehicle →
Ford Ranger double cab in a BAT-branded showroom

Ford Ranger

Armour fitted around the Ranger's factory electronics and safety systems, not over them.

Discuss your vehicle →
White Nissan Navara double cab in a BAT-branded showroom

Nissan Navara

Single- and double-cab Navara configurations. Discuss protection and integration options with our engineering team.

Discuss your vehicle →

Don't see your model listed? We work from most double-cab and SUV platforms, get in touch and we'll confirm fit.

Integrated Security Systems

BAT vehicles can be delivered with integrated electronic security systems as part of the build, including GPS tracking, interlocking, cameras, panic and duress systems, cargo monitoring, gunfire detection and other customer-specified technologies. Armour, software and electronics are integrated into a complete protected vehicle system.

GPS / Vehicle Tracking

Live vehicle location and route history, so dispatch always knows where the fleet is, and can prove it after the fact.

Live GPSRoute History

Gunfire Detection

Acoustic sensors that flag a shot fired at or near the vehicle in real time, triggering an alert without the crew needing to react first.

Real-Time AlertCrew Safety

Duress & Panic Alerts

A discreet, driver-triggered signal straight to your control room when something's wrong, no need to stop or speak.

Silent Alarm

Cargo & Door Monitoring

Sensors on cash boxes, doors and compartments that log every open and close, useful for both security and audit trails.

Access Log

New to fleet security tech? Tell us your budget and we'll recommend a starting package, no need to know the acronyms going in.

We build in South Africa. We fit kits wherever you operate.

Shipping a fully finished vehicle across borders adds cost and delay. Instead, we can manufacture your armour kit in Germiston and fit it to your base vehicle in-country, cutting freight costs, import duty exposure and downtime.

Where we've worked

Across the whole of SADC, into West Africa, and beyond the continent, armour engineering doesn't stop at the South African border, and neither do we.

South AfricaAngolaBotswanaChadDRCEswatini (Swaziland)FranceGhanaKenyaLesothoMalawiMozambiqueNamibiaNigeriaSeychellesSudanTanzaniaUgandaZambiaZimbabwe
Map highlighting BAT project experience across the listed African countries and France, with its manufacturing base in Germiston.
Selected countries where we've workedPast project experience, not office locations or a current service-coverage map. Country outlines: Natural Earth.
  • Local fit-out

    Kits engineered and cut in Germiston, fitted to your vehicles in-country by BAT-trained teams.

  • Lower landed cost

    Shipping components instead of finished vehicles reduces freight, duties and lead time.

  • Consistent standard

    Every kit is engineered to the same specification, wherever it's ultimately fitted.

~1,000
VEHICLES ARMOURED FOR ONE CLIENT ALONE

We don't publish client names for the same reason our clients don't publish their routes. But the numbers speak: BAT has armoured close to 1,000 vehicles for one client alone, alongside long-running work for multiple guarding companies nationwide.

If a reference is needed for a tender or due-diligence process, we can arrange that directly and privately.

Your fleet's armour has a second life. We manage it.

Cost of ownership doesn't stop at delivery. Our repair and refurbishment shop keeps existing fleets compliant and on the road, including transferring armour kits onto new chassis when it's time to replace the base vehicle.

24-Hour Emergency Helpline +27 79 316 8867, call any time
  • Scheduled servicing

    Routine inspection and upkeep of armour systems, locks and electrical, on a schedule that suits your fleet.

  • Full refurbishment

    Restoring older armoured vehicles to current standard.

  • Kit & body transfer

    Moving proven armour packages onto new base vehicles or chassis.

  • Parts supply

    Dedicated parts warehouse for fast turnaround on repairs.

Let’s discuss your vehicle or fleet.

Whether you run a CIT, courier or mining operation, move high-value goods, or need protection for your own vehicle, tell us what you need. We'll discuss suitable platforms, protection options and realistic lead times.

FacilityGermiston, South Africa
24-Hour Helpline+27 79 316 8867
Sales & export enquiriesinfo@ballisticarmour.co.za

We use your details to respond to your enquiry. Please avoid including confidential routes, schedules or security arrangements. Read our privacy notice.

↑